Experimental Investigation of Iranian Quartz Sands for Proppant Production Used in Hydraulic Fracturing Operations

Document Type : Original Article

Authors

1 Department of Petroleum Engineering, Faculty of Engineering, Shahid Bahonar University of Kerman,Kerman, Iran

2 Department of Petroleum Engineering, Faculty of Engineering, Shahid Bahonar University of Kerman, Kerman, Iran

3 Shahid Bahonar University of Kerman,Kerman,Iran

Abstract

Appropriate proppant selection is one the most important parameters for the success of hydraulic fracturing operations. In this study, the performance of proppants has been investigated in accordance with ISO and API standards. Sieve analysis, crush resistance, sphericity and roundness and bulk density were conducted for this purpose. 10 quarts sand mines, located in different parts of Iran, were considered as target sand resources in this study. From samples arrived, four quartz sand samples from three mines successfully passed the preliminary tests and selected for final experimental studies. The results showed that, Kerman 16/30 sand has potential for frac-sand application up to 4000‌Psi while Kerman 20/40 sand showed potential for frac-sand application up to 3000‌Psi. Malayer 20/40 sand showed no potential for use as proppant and Firoozkooh sand could be used as frac-sand only in formation with low closure pressure up to 1000‌Psi. Finally, the hydraulic conductivity and permeability of samples at different closure stresses were measured by an in-house conductivity cell and the results were consistent with the results of the initial tests.

Keywords


Aslam, T. 2011, REVIEW ON HYDRAULIC FRACTURING TECHNIQUE. Dalhousie University Halifax, Nova Scotia.
Masoomi, R., Bassey, I., Viktorovich, D., Dehghani, H. 2015, Analysis of proppant hydraulic fracturing in a sand oil reservoir in southwest of Iran”. International Journal of Engineering and Technology, 7(5), 1598
Cooke Jr, C. E. 1973, Conductivity of fracture proppants in multiple layers. Journal of Petroleum Technology, 25(09), 1-101
API, R. 61, Recommended Practices for Evaluating Short Term Proppant Pack Conductivity. 1989. Washington, DC: API
ISO 13503-5, Petroleum and natural gas industries —Completion fluids and materials — Part 5: Procedures for measuring the long-term conductivity of proppants. 2006, Washington, DC: API.
Pongthunya, P. 2010, Development, setup and testing of a dynamic hydraulic fracture conductivity apparatus (Doctoral dissertation, Texas A & M University).
Romero, J. D., Zhu, D., HIll, D., Awoleke, O. O., 2012, Experimental investigation of propped fracture conductivity in tight gas reservoirs using factorial design. In SPE Hydraulic Fracturing Technology Conference. Society of Petroleum Engineers
Reinicke, A., Rybacki, E., Stanchits, S., Huenges, E., & Dresen, G. 2010, Hydraulic fracturing stimulation techniques and formation damage mechanisms—Implications from laboratory testing of tight sandstone–proppant systems. Chemie der Erde-Geochemistry, 70, 107-117.
Lutynski, M. A. 2015, A method of proppant pack permeability assessment. Physicochemical Problems of Mineral Processing, 51
Shekhawat, D. S., Pathak, K. 2016, Proppant's performance with reservoir rock under variable closure pressure: Results of experiments with a newly developed experimental set-up. Journal of Petroleum Science and Engineering, 147, 34-46
Mohd Saaid, I., Dahlila, K., Suhaila, M., 2011, Characterization of Malaysia Sand for Possible Use as Proppant. American International Journal of Contemporary Research 1.1: 37-44.
Kothamasu, R., Choudhary, Y. K., Murugesan, K. 2012, Comparative study of different sand samples and potential for hydraulic-fracturing applications. In SPE Oil and Gas India Conference and Exhibition. Society of Petroleum Engineers
Mohammed Khair, E. M., Faried, M. 2016, Preliminary Evaluation of Silica Sand in Sudan with Respect to Fracture Sand. J Pet Environ Biotechnol, 7(276), 2
Schulz, E. C. 2014, Conductivity of proppant mixtures (Doctoral dissertation). The University of Texas at Austin.
Kamenov, A. 2013, The effect of proppant size and concentration on hydraulic fracture conductivity in shale reservoirs (Doctoral dissertation).
API, RP. 56, Recommended Practices for Testing Sand Used in Hydraulic Fracturing Operations, 1995. Washington, DC: API.
ISO 13503-2, Petroleum and natural gas industries — Completion fluids and materials — Part 2:Measurement of properties of proppants used in hydraulic fracturing and gravel-packing operations, 2006.
Sondergeld, C., Simo, H., Pournik, M. 2013, Proppant Crush Test: A New Approach. In SPE Production and Operations Symposium. Society of Petroleum Engineers.
Korson, L., Drost-Hansen, W., Millero, F. J. 1969, Viscosity of water at various temperatures. The Journal of Physical Chemistry, 73(1), 34-39.
Much, M. G., Penny, G. S. 1987, Long-term performance of proppants under simulated reservoir conditions. In Low Permeability Reservoirs Symposium. Society of Petroleum Engineers.
Jansen, T. A. 2014, The effect of rock properties on hydraulic fracture conductivity in the Eagle Ford and Fayetteville Shales (Doctoral dissertation).
Perez Pena, P. A. 2015, The Effect of Rock Properties on Fracture Conductivity in the Marcellus Shale (Doctoral dissertation).
Wen, Q., Zhang, S., Wang, L., Liu, Y., Li, X. 2007, The effect of proppant embedment upon the long-term conductivity of fractures. Journal of Petroleum Science and Engineering, 55(3), 221-227.