Experimental study of the penetration rate impact and drilling cutting properties on the hole cleaning index (HCI) in directional drilling wells

Document Type : Original Article

Authors

1 Amirkabir University

2 Amirkabir university

3 Tarbiat Modarres University

Abstract

Summary
Due to the importance of the rate of penetration and hole cleaning in directional wells to reduce the costs, after detection of critical inclination, the relationship between the effective parameters has been studied in an experimental flow loop. The cuttings, used in the tests, have had a specific size distribution in three types of sand, silica and limestone. The results illustrate that the hole cleaning index (HCI) of powder types in comparison to non-powder types is higher. The effects of bit and pipe rotation on the HCI have been studied in this research work. In this regard, there is an optimum point of the HCI for each of these effects. The end point and the length of the cutting bed have the same behavior. The larger density and lower size cuttings, compared to the lower density and larger size cuttings have higher HCI. In addition, the effect of the shape and size distribution of cuttings on the HCI seems to be remarkable.
 Introduction
Reparability, durability, cost, drill ability and many other parameters are important in using the bits. Based on these parameters and the softness or hardness of the formation, a bit is selected. The cuttings that are generated in directional drilling, based on the bit type and formation type, have different sizes, shapes, densities and volumes. In this paper, the hydraulic effect after releasing the wait on bit is discussed. Hole cleaning is a key parameter in extended reach drilling, especially in critical inclination periods, where the probability of the different sticking types is increased. The critical inclination is the angle that has the worst hole cleaning. In this research, by applying discrete angles in laboratory tests, one specific angle is determined as the critical point, and in this regard, the effect of size, shape, density and volume of cuttings are studied.

Keywords


Baldino, S., Ozbayoglu, E., Miska, S., Takach, N., May, R., & Clapper D. (2015). Cuttings settling and slip velocity evaluation in synthetic drilling fluids. Paper presented at the 12th Offshore Mediterranean Conference and Exhibition in Ravenna, Italy.
Bizhani, M., & Kuru. E. (2015). Hole Cleaning Performance of Water vs. Polymer-Based Fluids Under Turbulent Flow Conditions. Paper presented at the SPE, Alberta, Canada.
Bourgoyne, A.T., Millheim, K.K., Chenevert, M.E., & Young, F.S. (1986). Applied drilling engineering.
Bingham, G. (1965). A new approach to interpreting rock drillability. Technical manual reprint, oil and gas journal, 1965. P93.
Davidson, J., Dearing, H., Jones, C.S., & Shipman, J. (2016). Improved Drilling Performance in Extended Horizontals Using Clean Brines in the Williston Basin. Paper presented at the IADC/SPE, Texas, USA.
Egenti, N.B. (2014). Understanding Drill-cuttings Transportation in Deviated and Horizontal Wells. Paper presented at the SPE-172835-MS, Lagos, Nigeria.
Fazaelizadeh, M. (2016). Advanced drilling bit course, Tehran, Iran.
Kim, Y.J., Yoon, C.H., Park, Y.C., Park, J., Kang, J.S., Kwon, S.K., & Hwang, Y.K. (2008, January). A Study on the Rotating Flow in an Annulus. In The Eighteenth International Offshore and Polar Engineering Conference. International Society of Offshore and Polar Engineers.
Mitchell, R.F., & Miska, S. (2011). Fundamentals of drilling engineering, Society of Petroleum Engineers.
Mingqin Duan, S.M., Yu, M., Takach, N., Ahmed, R.M., & Zettner, a.C. (2009). Critical Conditions for Effective Sand-Sized-Solids Transport in Horizontal and High-Angle Wells. SPE Drilling & Completion.
Mingqin Duan, S.M., Yu, M., Takach, N., Ahmed, R.M., & Zettner, a.C.(2007). Critical Conditions for Effective Sand-Sized Solids Transport in Horizontal and High-Angle Wells. Paper presented at the SPE 106707, Oklahoma, U.S.A.
Mingqin Duan, S.M., Yu, M., Takach, N., Ahmed, R.M., & Zettner, a.C.(2008). Transport of Small Cuttings in Extended-Reach Drilling. SPE.
Mohammadsalehi, M., & Malekzadeh, N. (2011, January). Optimization of hole cleaning and cutting removal in vertical, deviated and horizontal wells. In SPE Asia Pacific Oil and Gas Conference and Exhibition. Society of Petroleum Engineers.
Nazari, T. (2010). Review of Cuttings Transport in Directional Well Drilling- Systematic Approach. Paper presented at the SPE, Anaheim, California, USA.
Nabe’ei, M. (2015) Drilling bit engineering.Drilling employee group.
Peker, S.M., & Helvaci, S.S. (2011). Solid-liquid two phase flow. Elsevier.
Pfleider, E.P., & Blake, R.L. (1953). Research on the cutting action of the diamond drill bit. Mining Engng, 5, 187-195.
Rabia, H. (1985). A unified prediction model for percussive and rotary drilling. Mining Science and Technology, 2(3), 207-216.
Rodriguez Corredor, F.E., Bizhani, M., & Kuru, E. (2016). Experimental investigation of cuttings bed
erosion in horizontal wells using water and drag reducing fluids. Journal of Petroleum Science and Engineering, 147, 129-142.
Skalle, P. (2010). Drilling fluid engineering. Bookboon.Chicago.
Skalle, P. (2013). Drilling fluid engineering. Bookboon. Chicago.
Somerton, W.H. (1959). A laboratory study of rock breakage by rotary drilling.
Teale, R. (1965, March). The concept of specific energy in rock drilling. In International Journal of Rock Mechanics and Mining Sciences & Geomechanics Abstracts (Vol. 2, No. 1, pp. 57-73). Pergamon.
Valluri, S.G., Miska, S.Z., Yu, M., Ahmed, R.M., & Takach, N. (2006, January). Experimental study of effective hole cleaning using" sweeps" in horizontal wellbores. In SPE Annual Technical Conference and Exhibition. Society of Petroleum Engineers.
Wang, Z.m., Guo, X.l., Li, M., & Hong, Y.k. (2009). Effect of drill pipe rotation on borehole cleaning for extended reach well. Journal of Hydrodynamics, 21(3).